3D-CovDiffusion: 3D-Aware Diffusion Policy for Coverage Path Planning

Abstract: Diffusion models, as a class of deep generative models, have recently emerged as powerful tools for robot skills by enabling stable training with reliable convergence. In this paper, we present an end-to-end framework for generating long, smooth trajectories that explicitly target high surface coverage across various industrial tasks, including polishing, robotic painting, and spray coating. The conventional methods are always fundamentally constrained by their predefined functional forms, which limit the shapes of the trajectories they can represent and make it difficult to handle complex and diverse tasks. Moreover, their generalization is poor, often requiring manual redesign or extensive parameter tuning when applied to new scenarios. These limitations highlight the need for more expressive generative models, making diffusion-based approaches a compelling choice for trajectory generation. By iteratively denoising trajectories with carefully learned noise schedules and conditioning mechanisms, diffusion models not only ensure smooth and consistent motion but also flexibly adapt to the task context. In experiments, our method improves trajectory continuity, maintains high coverage, and generalizes to unseen shapes, paving the way for unified end-to-end trajectory learning across industrial surface-processing tasks without category-specific models. On average, our approach improves Point-wise Chamfer Distance by 98.2\% and smoothness by 97.0\%, while increasing surface coverage by 61\% compared to prior methods. The link to our code can be found \href{https://anonymous.4open.science/r/spraydiffusion_ral-2FCE/README.md}{here}.