Fault Diagnosis of Dynamic Systems Under Unknown Operating Conditions: A Condition-Guided Selective Adaptation Approach

Abstract: Fault diagnosis under unknown operating conditions remains challenging for dynamic industrial systems, as the distribution shift caused by changing operating conditions can significantly degrade the performance of diagnostic models in real-world applications. To address the problem, a condition-guided selective adaptation approach is proposed. Specifically, a novel continuous operating-condition adversarial learning strategy with progressive training is developed in the offline stage to enhance the generalization ability of the diagnostic model. During online deployment, residual operating-condition responses are exploited to identify reliable unlabeled samples from streaming data, which are then used to update the diagnostic model. Extensive experiments on real-world gearbox and motor datasets have demonstrated that the proposed framework outperforms state-of-the-art methods in diagnostic accuracy while maintaining relatively low test-time, showing its potential for practical industrial applications.