Laser-Liquid Interaction in Laser-Induced Forward Transfer (LIFT) Printing: A Multiscale Perspective on Bubble Dynamics and Material Ejection

Abstract: Laser-induced forward transfer (LIFT) is a nozzle-free laser-assisted printing method that provides an advanced manufacturing route for spatially selective deposition of functional inks, nanoparticle suspensions, polymers, hydrogels, biological materials, and other difficult-to-nozzle formulations. The apparent simplicity of LIFT, however, conceals a strongly coupled laser-liquid interaction. Laser energy is absorbed within a confined donor architecture, converted into thermal and plasma responses, and then transformed into bubble-mediated motion of the donor material. The cavitation bubble provides the transient mechanical bridge between optical energy deposition and the hydrodynamic ejection process. This chapter presents LIFT from a multiscale perspective centered on bubble dynamics and material ejection. It first reviews major LIFT donor architectures. Then, it examines how donor ribbon design, absorbing-layer properties, laser parameters, material rheology, control bubble inception/growth, jet formation, droplet breakup, and final deposition. Modeling approaches are discussed as tools for connecting experimental observations across time and length scales, ranging from reduced-order estimates to interface-resolving simulations and data-driven process maps. As one illustrative mechanistic example, thermal-only, plasma-mediated, and coupled plasma-thermal-thermoelastic frameworks for early-stage bubble inception are briefly compared to show how different inception assumptions can provide initial conditions for downstream bubble growth and jetting models. This chapter concludes by identifying opportunities for bubble-aware donor design, time-resolved diagnostics, benchmark datasets, and predictive LIFT process maps based on intermediate bubble and jet observables.