I Can't Believe It's Not Robust: Catastrophic Collapse of Safety Classifiers under Embedding Drift

Abstract: Instruction tuned reasoning models are increasingly deployed with safety classifiers trained on frozen embeddings, assuming representation stability across model updates. We systematically investigate this assumption and find it fails: normalized perturbations of magnitude $σ=0.02$ (corresponding to $\approx 1^\circ$ angular drift on the embedding sphere) reduce classifier performance from $85\%$ to $50\%$ ROC-AUC. Critically, mean confidence only drops $14\%$, producing dangerous silent failures where $72\%$ of misclassifications occur with high confidence, defeating standard monitoring. We further show that instruction-tuned models exhibit 20$\%$ worse class separability than base models, making aligned systems paradoxically harder to safeguard. Our findings expose a fundamental fragility in production AI safety architectures and challenge the assumption that safety mechanisms transfer across model versions.