Syn-Diag: An LLM-based Synergistic Framework for Generalizable Few-shot Fault Diagnosis on the Edge

Abstract: Industrial fault diagnosis faces the dual challenges of data scarcity and the difficulty of deploying large AI models in resource-constrained environments. This paper introduces Syn-Diag, a novel cloud-edge synergistic framework that leverages LLMs to overcome these limitations in few-shot fault diagnosis. Syn-Diag is built on a three-tiered mechanism: 1) Visual-Semantic Synergy, which aligns signal features with the LLM's semantic space through cross-modal pre-training; 2) Content-Aware Reasoning, which dynamically constructs contextual prompts to enhance diagnostic accuracy with limited samples; and 3) Cloud-Edge Synergy, which uses knowledge distillation to create a lightweight, efficient edge model capable of online updates via a shared decision space. Extensive experiments on six datasets covering different CWRU and SEU working conditions show that Syn-Diag significantly outperforms existing methods, especially in 1-shot and cross-condition scenarios. The edge model achieves performance comparable to the cloud version while reducing model size by 83% and latency by 50%, offering a practical, robust, and deployable paradigm for modern intelligent diagnostics.