A Systematic Review of Digital Twin-Driven Predictive Maintenance in Industrial Engineering: Taxonomy, Architectural Elements, and Future Research Directions (2509.24443v1)

Abstract: With the increasing complexity of industrial systems, there is a pressing need for predictive maintenance to avoid costly downtime and disastrous outcomes that could be life-threatening in certain domains. With the growing popularity of the Internet of Things, Artificial Intelligence, machine learning, and real-time big data analytics, there is a unique opportunity for efficient predictive maintenance to forecast equipment failures for real-time intervention and optimize maintenance actions, as traditional reactive and preventive maintenance practices are often inadequate to meet the requirements for the industry to provide quality-of-services of operations. Central to this evolution is digital twin technology, an adaptive virtual replica that continuously monitors and integrates sensor data to simulate and improve asset performance. Despite remarkable progress in digital twin implementations, such as considering DT in predictive maintenance for industrial engineering. This paper aims to address this void. We perform a retrospective analysis of the temporal evolution of the digital twin in predictive maintenance for industrial engineering to capture the applications, middleware, and technological requirements that led to the development of the digital twin from its inception to the AI-enabled digital twin and its self-learning models. We provide a layered architecture of the digital twin technology, as well as a taxonomy of the technology-enabled industrial engineering applications systems, middleware, and the used Artificial Intelligence algorithms. We provide insights into these systems for the realization of a trustworthy and efficient smart digital-twin industrial engineering ecosystem. We discuss future research directions in digital twin for predictive maintenance in industrial engineering.