Variation-matching sensitivity-based virtual fields for hyperelastic material model calibration

Abstract: Accurate identification of nonlinear material parameters from three-dimensional full-field deformation data remains a challenge in experimental mechanics. The virtual fields method (VFM) provides a powerful, computationally efficient approach for material model calibration, however, its success depends critically on the choice of virtual fields and the informativeness of available kinematic data. In this work, we advance the state-of-the-art discrete formulation of the sensitivity-based virtual fields (SBVF) method by systematically developing and comparing alternative variational and analytical SBVFs within a strain-invariant-based modeling framework. A central contribution of this work is the implementation and assessment of variation-based SBVFs (vSBVFs), formulated using directional G^ateaux derivatives, as well as virtual fields derived from analytical differentiation (aSBVFs) which provide explicit, model-tailored virtual displacement fields for parameter identification. Using simulated noisy volumetric datasets, we demonstrate that vSBVFs and aSBVFs enable procedural, automated construction of optimal virtual fields for each material parameter, substantially enhancing the robustness and efficiency of calibration without the need for manual field selection or high temporal resolution in the data acquisition. We quantify data richness -- the effective diversity of sampled kinematic states -- showing that increased data richness via sample geometry and loading protocols leads to improved parameter identifiability. These findings establish a pathway for automated, noise-robust material model calibration suitable for future deployment with experimental full-field imaging of soft, complex materials, and provide a foundation for optimizing shape topology and extending to viscoelastic and anisotropic behaviors.