Impact of early-age exposure to power ultrasound on the micromechanical properties of hardened cement paste

Abstract: Cement paste serves as the universal binder in concrete, formed by mixing water with Ordinary Portland Cement (OPC). In its fresh state, cement paste is a suspension in which the initial particle inventory continuously dissolves, while simultaneously, a growing population of colloidal calcium silica-hydrate (C-S-H) particles forms and progressively builds a percolated structure that densifies and hardens through hydration. Like most colloidal gels, cement paste is sensitive to external stimuli such as mechanical vibrations and temperature variations. Here, we show that power ultrasound (PUS) applied to OPC paste during the very early stages of hydration significantly alters the mechanical properties of the hardened material. Freshly prepared cement pastes are exposed to PUS at varying durations and intensities before curing for 28 days. Micro-indentation testing at the scale of tens of microns reveals that increasing PUS amplitude and prolonged PUS exposure degrade the micro-mechanical properties of hardened cement paste, making it more ductile. This softening behavior evolves continuously with exposure conditions and is consistent with an increase in porosity, likely caused by micro-cracks induced by PUS. This scenario is further supported by micro-scratch testing, which shows higher levels of acoustic emission in PUS-exposed samples. Finally, nano-indentation confirms that the properties of the individual phases composing the hardened paste -- low-density and high-density C-S-H -- remain largely unaffected. These findings offer valuable experimental insights into novel pathways for modifying the mechanical properties of reactive colloidal gels.