Exploration of Hexagonal, Layered Carbides and Nitrides as Ultra-High Temperature Ceramics

Abstract: Layered, hexagonal crystal structures, like zeta and eta phases, play an important role in ultra-high temperature ceramics, often significantly increasing toughness of carbide composites. Despite their importance open questions remain about their structure, stability, and compositional pervasiveness. We use high-throughput density functional theory to characterize the thermodynamic stability and elastic constants of layered carbides and nitrides M${n+1}$X${n}$ with $n$ = 1, 2, and 3, $M$ = Ta, Ti, Hf, Zr, Nb, Mo, V, W, Sc, Cr, Mn and $X$ = C, N. The stacking sequences explored are inspired by the possible use of MXenes as precursors to enable relatively low temperature processing of high-temperature ceramics. We identified 67 new hexagonal, layered materials with thermal stability comparable or better than previously observed zeta phases. To assess their potential for high temperature applications, we used machine learning and physics-based models with DFT inputs to predict their melting temperatures and discovered several candidates on par with the current state of the art zeta-like phases and five with predicted melting temperatures above 2500 K. The findings expand the range of chemistries and structures for high-temperature applications.