Design and demonstration of a direct air capture system with moisture-driven CO2 delivery into aqueous medium

Abstract: A moisture-driven air capture (DAC) system was designed and demonstrated. A laboratory-scale system delivering ~1 g CO2 per day was demonstrated in a laminar flow hood and a small pilot-scale system that could deliver ~100 g CO2 daily was operated outdoors in a 4.2 m2 (areal surface area) raceway pond. Elongated mesh tube packets were designed to contain AER beads with high surface area for contacting the air and were found to reduce drying and CO2 loading time ~4-fold over larger mesh bags. Whereas this system was designed for CO2 delivery for cultivating photosynthetic microbes, its potential uses are much broader and include CO2 use in the food and beverage industry, conversion to fuels and chemicals, and sequestration. Techno-economic assessments for a practical scenario based on current results are \$670/tonne to capture CO2 into an alkaline solution and an additional \$280/tonne to extract CO2 from solution, purify and compress to 15 MPa for sequestration. An aspirational scenario modelling reasonable improvements to develop AER sorbents with a capacity of 4 mmol CO2 per gram of sorbent and water uptake of 50 wt.%, which leads to sorbent drying and loading within 1 h, shows a potential to reach \$51/tonne to capture CO2 into an alkaline solution and an additional \$109/tonne to get to 15 MPa for sequestration. Life cycle analysis shows the aspirational moisture-driven process uses up to 87% less energy than thermal and/or vacuum swing DAC by using energy from water evaporation; however, ~330 wt.% water uptake by the sorbent contained in a hydrophilic mesh packets leads to ~33-fold higher water use than the thermodynamic limits, which emphasizes future research is needed to increase sorbent hydrophobicity while maintaining and further increasing ion exchange capacity needed to bind CO2.