Predicting the Stability of Geopolymer Activator Solutions for Optimised Synthesis through Thermodynamic Modelling

Abstract: Geopolymers are an emerging class of binding materials used in sustainable cements, concretes, and composites. However, despite growing research, the lack of standardised processes and stability analyses for formulating activator solutions - a crucial component of geopolymer systems - remains a barrier to quality control and research advancement. This study presents an experimentally validated energy balance with thermodynamic phenomenon mathematically modelled for synthesising consistent geopolymer activator solutions. The model's general applicability enables dynamic assessments of user-specified systems, offering stability metrics for quality control in laboratory and industrial settings. Fundamentally, the mathematical model can be used towards batching optimisation under user-defined conditions where dissolution of geopolymer precursors can be maximised via solution preparation and batching optimisation. The model results quantify experimentally validated temperature dynamics, thermodynamic stability, and process design/batching optimisation, challenging traditional practices in the literature that rely on undefined equilibration periods. Key findings demonstrate that stable, ready-to-use activator solutions can be achieved in as little as 1 minute, compared to the typically used 24-hour batching periods. This research paves the way towards standardised activator solution preparation and supports the development of Standard Operating Procedures (SOPs) for geopolymer synthesis, promoting consistency and scalability in geopolymer technology.