Polarization-insensitive space-selective etching in fused silica induced by picosecond laser irradiation

Abstract: It is well known that when the fused silica is irradiated with focused femtosecond laser beams, space selective chemical etching can be achieved. The etching rate depends sensitively on the polarization of the laser. Surprisingly, we observe that by chirping the Fourier-transform-limited femtosecond laser pulses to picosecond pulses, the polarization dependence of the etching rate disappears, whereas an efficient etching rate can still be maintained. Observation with a scanning electron microscope reveals that the chirped pulses can induce interconnected nanocracks in the irradiated areas which facilitates efficient introduction of the etchant into the microchannel. The reported technology is of great use for fabrication of three-dimensional (3D) microfluidic systems and glass-based 3D printing.