STAMP-2.5D: Structural and Thermal Aware Methodology for Placement in 2.5D Integration

Abstract: Chiplet-based architectures and advanced packaging has emerged as transformative approaches in semiconductor design. While conventional physical design for 2.5D heterogeneous systems typically prioritizes wirelength reduction through tight chiplet packing, this strategy creates thermal bottlenecks and intensifies coefficient of thermal expansion (CTE) mismatches, compromising long-term reliability. Addressing these challenges requires holistic consideration of thermal performance, mechanical stress, and interconnect efficiency. We introduce STAMP-2.5D, the first automated floorplanning methodology that simultaneously optimizes these critical factors. Our approach employs finite element analysis to simulate temperature distributions and stress profiles across chiplet configurations while minimizing interconnect wirelength. Experimental results demonstrate that our thermal structural aware automated floorplanning approach reduces overall stress by 11% while maintaining excellent thermal performance with a negligible 0.5% temperature increase and simultaneously reducing total wirelength by 11% compared to temperature-only optimization. Additionally, we conduct an exploratory study on the effects of temperature gradients on structural integrity, providing crucial insights for reliability-conscious chiplet design. STAMP-2.5D establishes a robust platform for navigating critical trade-offs in advanced semiconductor packaging.