Design of Trimmed Helicoid Soft-Rigid Hybrid Robots (2506.03380v1)

Abstract: As soft robot design matures, researchers have converged to sophisticated design paradigms to enable the development of more suitable platforms. Two such paradigms are soft-rigid hybrid robots, which utilize rigid structural materials in some aspect of the robot's design, and architectured materials, which deform based on geometric parameters as opposed to purely material ones. In this work, we combine the two design approaches, utilizing trimmed helicoid structures in series with rigid linkages. Additionally, we extend the literature on wave spring-inspired soft structures by deriving a mechanical model of the stiffness for arbitrary geometries. We present a novel manufacturing method for such structures utilizing an injection molding approach and we make available the design tool to generate 3D printed molds for arbitrary designs of this class. Finally, we produce a robot using the above methods and operate it in closed-loop demonstrations.