Reference design for closed loop system optimization

Abstract: An optimization-based method for improving the productivity of precision machine tools is proposed, where the reference path is computed in local coordinates, and information about the machine tool performance is learned from experimental data. The optimization yields a modified reference that is tracked by the existing low-level controller. The method is tested in simulation for a biaxial positioning system. The positioning system is modelled as double integrator, and the controller characteristic is modelled from experimental data using a least-squares fit. Simulation results show that the method is effective in designing optimal references even for challenging geometries such as sharp corners. The application of this procedure allows the retrofit of the control of existing machines with minimal overhead, by providing a modified reference file to track.