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Three-dimensional brittle fracture: configurational-force-driven crack propagation

Published 22 Apr 2013 in physics.comp-ph and math.NA | (1304.6136v1)

Abstract: This paper presents a computational framework for quasi-static brittle fracture in three dimensional solids. The paper set outs the theoretical basis for determining the initiation and direction of propagating cracks based on the concept of configurational mechanics, consistent with Griffith's theory. Resolution of the propagating crack by the finite element mesh is achieved by restricting cracks to element faces and adapting the mesh to align it with the predicted crack direction. A local mesh improvement procedure is developed to maximise mesh quality in order to improve both accuracy and solution robustness and to remove the influence of the initial mesh on the direction of propagating cracks. An arc-length control technique is derived to enable the dissipative load path to be traced. A hierarchical hp-refinement strategy is implemented in order to improve both the approximation of displacements and crack geometry. The performance of this modelling approach is demonstrated on two numerical examples that qualitatively illustrate its ability to predict complex crack paths. All problems are three-dimensional, including a torsion problem that results in the accurate prediction of a doubly-curved crack.

Summary

  • The paper introduces a finite element method that uses configurational mechanics and mesh adaptivity to predict quasi-static brittle fracture.
  • It employs an arc-length control technique and hierarchical hp-refinement to accurately trace complex crack paths in 3D solids.
  • The framework is validated through torsion and pull-out tests, demonstrating its potential for robust industrial fracture simulations.

Overview of Three-Dimensional Brittle Fracture: Configurational-Force-Driven Crack Propagation

The paper by Łukasz Kaczmarczyk, Mohaddeseh Mousavi Nezhad, and Chris Pearce presents a sophisticated computational framework designed to tackle the prediction and analysis of quasi-static brittle fracture in three-dimensional (3D) solids. It primarily aims to determine the onset and trajectory of propagating cracks using the principles of configurational mechanics, harmonized with Griffith's theory.

The authors' approach resolves the propagating crack through a finite element method (FEM) wherein cracks are explicitly restricted to element faces. This methodology involves adapting the mesh to align it precisely with the predicted trajectory of the crack. A noteworthy contribution of this work is a local mesh improvement procedure that is vital for enhancing both accuracy and the robustness of the solution, along with mitigating the initial mesh's influence on crack propagation.

Methodological Innovations

A salient aspect of this paper is the introduction of an arc-length control technique, which facilitates tracing the dissipative load path. The hierarchical hp-refinement strategy enhances both displacement approximations and the geometric accuracy of cracks. The efficiency of this framework is underscored using numerical examples, demonstrating its proficient capability to predict complex and realistic crack paths in 3D problems.

The two pivotal numerical examples elaborated are:

  1. Torsion Problem: This scenario accurately predicts a doubly-curved crack path, showcasing the model’s adeptness at handling complex geometrical discontinuities.
  2. Pull-Out Test: This test verifies the model's performance at a larger scale while demonstrating proficient load-path tracing.

Strong Numerical Results and Claims

The paper claims a significant improvement in predicting 3D crack paths without dependence on the underlying mesh, primarily due to mesh quality control. The presented strategy shows alignment with experimental observations, providing a firm basis for future adoption in industrial applications.

Implications and Future Developments

The implications of this research are both practical and theoretical. The model advances the state-of-the-art for 3D brittle fracture simulation by offering a comprehensive approach that merges energy minimization principles with mesh adaptivity. While the model is clear about the constraints of assuming ideal brittleness, it lays a foundation for incorporating heterogeneities and anisotropies that are often present in real-world materials.

Future developments could focus on integrating these configurations-led simulations with cohesive zone models to accommodate a broader spectrum of material behaviors, including those with significant fracture process zones. Additionally, extending the model to explore the interactions of cracks with complex boundary conditions and material heterogeneities, such as inclusions or grain boundaries, could offer deeper insights into fracture mechanics.

Overall, the paper presents a cohesive framework that not only upholds robust numerical simulations but also hints at expansive possibilities for future exploratory research in material science and engineering applications.

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