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A Physics-Informed Machine Learning Approach for Solving Heat Transfer Equation in Advanced Manufacturing and Engineering Applications (2010.02011v1)

Published 28 Sep 2020 in cs.LG

Abstract: A physics-informed neural network is developed to solve conductive heat transfer partial differential equation (PDE), along with convective heat transfer PDEs as boundary conditions (BCs), in manufacturing and engineering applications where parts are heated in ovens. Since convective coefficients are typically unknown, current analysis approaches based on trial and error finite element (FE) simulations are slow. The loss function is defined based on errors to satisfy PDE, BCs and initial condition. An adaptive normalizing scheme is developed to reduce loss terms simultaneously. In addition, theory of heat transfer is used for feature engineering. The predictions for 1D and 2D cases are validated by comparing with FE results. It is shown that using engineered features, heat transfer beyond the training zone can be predicted. Trained model allows for fast evaluation of a range of BCs to develop feedback loops, realizing Industry 4.0 concept of active manufacturing control based on sensor data.

Citations (224)

Summary

  • The paper presents a physics-informed machine learning method to solve heat transfer PDEs with a maximum temperature deviation below 0.97°C compared to FE models.
  • It leverages a multilayered loss function and adaptive normalization to enforce PDEs, boundary, and initial conditions without relying on pre-generated training data.
  • Validation in 1D and 2D scenarios confirms the method’s efficiency for real-time industrial simulations, making it applicable for Industry 4.0 applications.

Analysis of a Physics-Informed Machine Learning Approach for Heat Transfer PDEs

The paper introduces an advanced approach for solving heat transfer partial differential equations (PDEs) in the context of manufacturing and engineering applications. Specifically, the authors propose a method that leverages Physics-Informed Neural Networks (PINNs) to address the complexities associated with conductive and convective heat transfer. This methodology is particularly significant in scenarios where precise control of boundary conditions (BCs), such as those involving unknown or variable convective coefficients, is challenging.

Methodological Framework

The research employs a PINN to solve the heat transfer PDEs with convective BCs, bypassing the need for pre-generated training data typically required in traditional numerical methods such as Finite Element (FE) simulations. The primary innovation lies in defining a multilayered loss function formulated to concurrently satisfy the governing PDEs, BCs, and initial conditions (ICs). This is coupled with an adaptive normalizing scheme to ensure balanced minimization of the diverse loss components involved.

The PINN architecture incorporates physics-informed features engineered based on heat transfer theory, significantly enhancing the model's ability to predict heat transfer phenomena beyond conventional training zones. Utilizing the Exponential Linear Unit (ELU) activation function, the network overcomes common issues associated with vanishing gradients, which can impede effective training in deep learning applications. Moreover, an adaptive normalization strategy is utilized to refine the loss calculation dynamically, ensuring that no single component overshadows the learning process.

Validation and Results

The efficacy of the PINN approach is validated against established FE models in both one-dimensional (1D) and two-dimensional (2D) cases. Notably, the PINN demonstrates superior prediction accuracy outside its training regime compared to a traditional neural network trained without engineered features. This functionality is crucial for enabling near real-time simulations in industrial settings typical of Industry 4.0 applications, where real-time feedback loops can adjust process parameters based on sensor data.

The results indicate strong alignment between the PINN predictions and FE results with a maximum temperature deviation of less than 0.97°C, validating the proposed model's robustness. Moreover, the PINN enables efficient and accurate predictions over a broad spectrum of heat transfer coefficient combinations without the need for repeated computationally expensive FE simulations, highlighting significant computational efficiency gains.

Implications and Future Directions

This research makes substantial contributions to the field of machine learning-driven simulation methodologies, highlighting the potential of PINNs in efficiently solving PDEs pertinent to real-world engineering applications. The proposed model offers viable solutions to key challenges within advanced manufacturing, such as the need for adaptive process control amid uncertain boundary conditions.

Future developments may include generalizing this approach to three-dimensional (3D) contexts, which would necessitate additional computational resources and complexity. Furthermore, extending this methodology to incorporate dynamic air temperature profiles beyond the scope of current explicit training conditions could expand its applicability to a broader array of heat transfer scenarios. Integration of material property inputs could further refine prediction accuracy across varying composite materials, enhancing the model's applicability across different manufacturing contexts.

In conclusion, the application of physics-informed deep learning mechanisms to solve heat transfer PDEs presents a promising frontier for real-time control and decision-making processes in complex manufacturing operations.