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A comprehensive review on convolutional neural network in machine fault diagnosis (2002.07605v1)

Published 13 Feb 2020 in eess.SP, cs.LG, and stat.ML

Abstract: With the rapid development of manufacturing industry, machine fault diagnosis has become increasingly significant to ensure safe equipment operation and production. Consequently, multifarious approaches have been explored and developed in the past years, of which intelligent algorithms develop particularly rapidly. Convolutional neural network, as a typical representative of intelligent diagnostic models, has been extensively studied and applied in recent five years, and a large amount of literature has been published in academic journals and conference proceedings. However, there has not been a systematic review to cover these studies and make a prospect for the further research. To fill in this gap, this work attempts to review and summarize the development of the Convolutional Network based Fault Diagnosis (CNFD) approaches comprehensively. Generally, a typical CNFD framework is composed of the following steps, namely, data collection, model construction, and feature learning and decision making, thus this paper is organized by following this stream. Firstly, data collection process is described, in which several popular datasets are introduced. Then, the fundamental theory from the basic convolutional neural network to its variants is elaborated. After that, the applications of CNFD are reviewed in terms of three mainstream directions, i.e. classification, prediction and transfer diagnosis. Finally, conclusions and prospects are presented to point out the characteristics of current development, facing challenges and future trends. Last but not least, it is expected that this work would provide convenience and inspire further exploration for researchers in this field.

Citations (361)

Summary

  • The paper presents a detailed CNN framework for machine fault diagnosis, outlining the phases of data collection, model construction, and decision-making.
  • It examines both traditional CNNs and advanced architectures such as ResNet, DenseNet, and GANs to improve feature extraction and diagnostic accuracy.
  • The review discusses challenges like data scarcity and model interpretability while suggesting future strategies including unsupervised learning and tailored architectures.

Convolutional Neural Networks in Machine Fault Diagnosis: A Comprehensive Review

The rapid adoption of intelligent manufacturing technologies has underlined the critical importance of machine fault diagnosis for ensuring the safe operation and production efficiency of machinery. Convolutional neural networks (CNNs), as a leading machine learning model, have been extensively applied in this field, demonstrating exceptional ability in processing complex data and extracting valuable insights for fault diagnosis. The reviewed paper offers a detailed survey of CNN-based methodologies, specifically catering to fault diagnosis, providing insights into their development, applications, and future potentials.

Key Framework and Methodologies

The paper delineates a standard CNN-based fault diagnosis (CNFD) framework that encapsulates three major phases: data collection, model construction, and feature learning combined with decision-making. The initial phase outlines strategies for data acquisition, emphasizing the significance of choosing appropriate sensors such as vibration, acoustic, and infrared imaging sensors. These sensors play a pivotal role in acquiring high-quality data necessary for effective fault analysis.

The core of the discussed methodologies is model construction, which centers on the convolutional neural network's architecture. The paper comprehensively explores not only the traditional CNN but also its various advanced formulations including residual networks (ResNet), densely connected networks (DenseNet), and generative adversarial networks (GANs). These architectures have been utilized to enhance feature extraction capacities and diagnose faults with improved accuracy under complex conditions.

Applications in Fault Diagnosis

Applications of CNFD are broadly categorized into three domains: fault classification, health prediction, and transfer diagnosis. Fault classification remains a predominant application, involving both 1-D and 2-D CNNs for diagnosing components such as bearings and gears. The shift toward applications in health prediction reflects the increasing need for predictive analysis to extend machinery life by anticipating failures before they occur. The reviewed methodologies notably enhance the precision of remaining useful life (RUL) predictions.

The practical utility of CNNs is expanded through transfer diagnosis, addressing the challenge of data scarcity by adapting learned models across different conditions or machines. Such adaptability is crucial for reliable diagnosis amidst variable operational environments.

Challenges and Future Directions

Despite their potency, CNNs also face challenges, most notably their reliance on substantial labeled datasets, which are often scarce in industrial settings. The issue of model generalizability across different operational scenarios remains an open research question. Furthermore, the intrinsic 'black box' nature of CNNs garners skepticism in industrial applications, necessitating advancements in model interpretability and transparency.

Future research is anticipated to focus on resolving these challenges. The development of unsupervised or semi-supervised learning strategies could alleviate the dependency on labeled data. Additionally, more research into the architecture of CNNs tailored specifically for mechanical signal characteristics could unlock new potentials for these models in fault diagnosis.

Conclusion

The advancements and applications of CNNs in machine fault diagnosis signify critical progress in the development of intelligent diagnostic systems. Their ability to adaptively learn and process complex datasets heralds a promising future for the predictive maintenance and reliability of industrial machinery. As research continues to evolve, CNN-based methods will likely play an essential role in shaping the future landscape of industrial diagnostics. The paper provides a substantial foundation for researchers aiming to further explore and optimize these methodologies for practical and theoretical advancements within the domain.