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PolyTouch: A Robust Multi-Modal Tactile Sensor for Contact-rich Manipulation Using Tactile-Diffusion Policies (2504.19341v1)

Published 27 Apr 2025 in cs.RO and cs.AI

Abstract: Achieving robust dexterous manipulation in unstructured domestic environments remains a significant challenge in robotics. Even with state-of-the-art robot learning methods, haptic-oblivious control strategies (i.e. those relying only on external vision and/or proprioception) often fall short due to occlusions, visual complexities, and the need for precise contact interaction control. To address these limitations, we introduce PolyTouch, a novel robot finger that integrates camera-based tactile sensing, acoustic sensing, and peripheral visual sensing into a single design that is compact and durable. PolyTouch provides high-resolution tactile feedback across multiple temporal scales, which is essential for efficiently learning complex manipulation tasks. Experiments demonstrate an at least 20-fold increase in lifespan over commercial tactile sensors, with a design that is both easy to manufacture and scalable. We then use this multi-modal tactile feedback along with visuo-proprioceptive observations to synthesize a tactile-diffusion policy from human demonstrations; the resulting contact-aware control policy significantly outperforms haptic-oblivious policies in multiple contact-aware manipulation policies. This paper highlights how effectively integrating multi-modal contact sensing can hasten the development of effective contact-aware manipulation policies, paving the way for more reliable and versatile domestic robots. More information can be found at https://polytouch.alanz.info/

Summary

  • The paper introduces PolyTouch, a novel multi-modal tactile sensor integrating camera, acoustic, and peripheral vision to enhance contact-rich manipulation tasks.
  • PolyTouch features increased durability (20x lifespan) and manufacturability using accessible components, enabling scalable data collection for robotic policies.
  • Empirical results demonstrate that tactile-diffusion policies leveraging PolyTouch's multi-modal data significantly improve task success rates in dexterous manipulation compared to haptic-oblivious methods.

PolyTouch: A Robust Multi-Modal Tactile Sensor for Contact-rich Manipulation Using Tactile-Diffusion Policies

The paper introduces PolyTouch, a novel robot finger designed to address existing challenges in dexterous manipulation, particularly within unstructured domestic environments. This work proposes a multi-modal tactile sensor that integrates camera-based tactile sensing, acoustic sensing, and peripheral visual sensing. The objective is to enhance contact-rich manipulation tasks with high-resolution tactile feedback across multiple temporal scales, allowing robots to efficiently learn and execute complex skills.

Sensor Design and Features

PolyTouch stands out due to its durability and manufacturability compared to standard commercial tactile sensors. It has been successfully tested to exhibit a lifespan at least 20 times longer than existing alternatives. Furthermore, the sensor is developed with components easily accessible within the market, overcoming significant obstacles related to specialized equipment and manufacturing expertise. This feature addresses scalability issues inherent in current models and extends applicability in large data-driven policy synthesis tasks.

The sensor utilizes a camera-based tactile approach, akin to previous systems such as GelSight, involving a deformable membrane to capture contact interactions. However, PolyTouch leverages a reflective elastomer membrane coupled with a curvature-corrected mirror for extensive spatial coverage and minimal optical distortion. This configuration facilitates a high-resolution capture of surface texture, shape characteristics, and dynamic interactivity essential for detailed manipulation tasks.

Tactile-Diffusion Policy for Enhanced Manipulation

The paper presents a state-of-the-art tactile-diffusion policy framework that exploits the multi-modal capacities of PolyTouch. This policy is derived from synthesizing behavior through supervised learning from human demonstrations and employs a conditional diffusion process for generating multi-modal robot actions. The efficacy of such a framework is benchmarked against haptic-oblivious controls, demonstrating significant improvements in contact-rich manipulation across various tasks.

The manipulation tasks selected for evaluation include egg serving, fruit sorting, egg cracking, and wrench insertion, chosen for their relevance to common domestic scenarios. The tactile-diffusion policy leveraged visuo-proprioceptive observations alongside multi-modal tactile feedback to achieve greater task success rates compared to purely vision-based control policies.

Results and Implications

The empirical results demonstrate that tactile-inclusive policies substantially outperformed those reliant on vision or proprioception alone. Strong numerical results indicate absolute improvements in average task success and progress in tactile-diffusion policies, especially in nuanced tasks requiring texture differentiation and precise force modulation.

These findings underscore the practical and theoretical implications for advancing contact-aware robotic manipulation—toward developing more reliable and versatile domestic robots that can efficiently operate in real-world, cluttered environments. This research invites future exploration in scaling learning models for broader task domains and increasing reliance on multi-modal sensing capabilities.

The insights derived from this paper build a robust foundation for further development. Integrating these multi-modal sensing technologies into consumer and industrial robotics is likely to pave the way for enhanced autonomy and intelligence in robotic systems, improving interaction dexterity, adaptability in task execution, and efficacy in challenging operational conditions. The paper also illuminates potential pathways for foundational policy pre-training to maximize the performance benefits from multi-modal input modalities.

In conclusion, PolyTouch represents an advanced multi-modal tactile sensing innovation tailored for efficacious dexterous manipulation, addressing critical limitations in current tactile sensors while presenting a scalable solution for future robotic policy synthesis and contact-rich task execution.