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Morphogenesis and propagation of complex cracks induced by thermal shocks (1310.0501v2)

Published 1 Oct 2013 in cond-mat.mtrl-sci and cond-mat.soft

Abstract: We study the genesis and the selective propagation of complex crack networks induced by thermal shock or drying of brittle materials. We use a quasi-static gradient damage model to perform large scale numerical simulations showing that the propagation of fully developed cracks follows Griffith criterion and depends only on the fracture toughness, while crack morphogenesis is driven by the material's internal length. Our numerical simulations feature networks of parallel cracks and selective arrest in two dimensions and hexagonal columnar joints in three dimensions, without any hypotheses on cracks geometry and are in good agreement with available experimental results.

Summary

  • The paper utilizes a gradient damage model to capture both nucleation and propagation of complex cracks under thermal shock.
  • Numerical simulations reveal distinct regimes from initial homogeneous damage to periodic pattern formation, closely matching empirical data.
  • Key material parameters, including fracture toughness and internal length, are shown to critically influence crack evolution and failure prevention.

Insights into Morphogenesis and Propagation of Complex Cracks Induced by Thermal Shocks

The paper "Morphogenesis and Propagation of Complex Cracks Induced by Thermal Shocks" presents a detailed paper on the formation and evolution of crack networks in brittle materials subjected to thermal stresses. This paper utilizes a quasi-static gradient damage model to accurately simulate both crack nucleation and propagation, offering a predictive understanding that aligns well with empirical data.

Key Contributions

A central contribution of the paper is the use of a gradient damage model that effectively captures the transition from nucleation to propagation of complex crack patterns. By employing large-scale numerical simulations, the authors simulate crack behaviors like selective arrest and pattern formation in two and three dimensions, such as hexagonal columnar joints.

The damage model incorporates two crucial material parameters: fracture toughness, which governs developed crack evolution, and material internal length, which dictates the morphogenetic phase at nucleation. The simulations indicate that the Griffith criterion, contingent on fracture toughness, is a primary factor during crack propagation, whereas morphogenesis is highly influenced by the internal length scale of the material.

Numerical Simulations and Comparisons

The numerical simulations replicate the emergence of periodic crack arrays and their subsequent propagation. For instance, experiments on ceramic slabs under thermal shock demonstrate an outstanding quantitative agreement between numerical results and empirical observations. This successful prediction includes periodic pattern formation and adherence to scaling laws during crack propagation without prescribing initial flaw geometry.

Importantly, the simulations reveal multiple regimes in crack pattern evolution: initial homogeneous damage, bifurcation into periodic patterns, and eventual arrest. The authors compare these computational results against a theoretical model with parameters derived from literature, achieving good agreement and verification of the numerical approach.

Theoretical and Practical Implications

The implications of this work extend to both theoretical advancements and practical applications. Theoretically, the paper reinforces the notion that crack nucleation and propagation can be simultaneously captured using a unified gradient damage model without resorting to extrinsic flaw assumptions or ad hoc criteria. This approach enhances the understanding of crack formation mechanisms from micro to macro scales, bridging a significant gap in fracture mechanics literature.

On a practical front, the insights drawn from this paper could be instrumental in predicting crack formations in engineering materials subjected to thermal fluctuations, offering potential improvements in material design and failure prevention strategies.

Future Prospects

Looking ahead, this research opens up avenues for further exploration in the simulation of complex crack networks. Future developments might include incorporating additional thermo-mechanical coupling factors and extending simulations to larger scales to derive more comprehensive scaling laws. Additionally, applying the framework to other phenomena, such as biological system patterning or geological formations, could yield novel insights into pattern formation driven by similar stress conditions.

In summary, this paper significantly advances the state-of-the-art in numerical simulation and theoretical understanding of crack morphogenesis under thermal stresses, with potential implications across a wide range of scientific and engineering domains.

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